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TISSUCORE® distinguishes the production of tubes, according to a patented method, using the same paper with which a certain tissue roll is made.

The tissue core is formed by spirally winding a wide web of tissue paper which overlaps "n" times, defining "n" the number of layers of paper and therefore also the weight and resistance of the tube itself.

The TISSUCORE® core thus formed continuously exits the machine that forms it and enters a device that cuts it to size. The tubes thus cut can be loaded onto an accumulator which stores them, one by one, until they are recalled by the production line, which uses them to wind rolls of any type. Producing rolls using these tubes gives the consumer the possibility, once the paper in the roll is finished, to also use the paper in the core.

So if the roll is made of kitchen towel paper, the tube will be made of kitchen towel paper and will provide a usable quantity of paper rather than having to throw and/or dispose of it.

If, however, the roll is made of toilet paper, the tube will be made of toilet paper and can be unrolled and used when the paper in the roll is finished, or it can be thrown into the toilet without causing damage.

The TISSUCORE® allows the manufacturer to market new and innovative rolls, as well as having an attractive appearance for the consumer; furthermore, by using tissue paper tubes made with water-soluble glue, allow the production line that uses them to produce 100% repulpable waste, to reduce the number of circular cutting blades used, thus increasing productivity, as well as reducing personnel costs.

It has also been demonstrated that the TISSUCORE® machine can produce cores using any type of paper: from tissue (TT and KT) to Kraft, MGpaper, NP paper, traditional cardboard and mixed solutions to obtain new concept strippable cores.

Using cardboard you can obtain tubes identical to traditional ones but it is also possible to use much wider strips to create new structures.

By using thin and smooth papers such as MG, NP or Kraft it is possible to produce tubes that are from 25% to 40% lighter than traditional ones keeping the same mechanical resistance, so there are cases in which the use of these papers instead of cardboard is highly convenient.

The TISSUCORE® tube can easily withstand the stresses due to the exchange phase in the rewinder and those present in the subsequent phases of cutting and storage of the finished product.

The TISSUCORE® project is at a very advanced stage, in fact a machine has been delivered to a leading manufacturer who has installed it in a line of AFH products.

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